Zf 5hp24 automatic transmission spare parts catalog. Rk02 metal clad seals 150a front pump body oem 75on 1 3hp22. Refer to figure 9 for exploded view of the valve body assembly components. Pdf manual contains the exact work procedure to repair transmission 4 hp 22. Bmw zf 4hp22 repair manual is available in our digital library an online access to it is set as public so you can download it instantly.
A valve feather under spring pressure is seated in the valve body and exposed to system pressure. Pressure relief valve lever system valve body spool espool control 47 code part no. When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to. By using your scan tool, update the transmission controller software to. A unique aspect of the unibody valve actuator is the ability to be easily interchanged among the various unibody valve sizes to simplify selecting or changing actuators. Depending on the failure, the repair of the transmission can be done as necessary. Zf 4hp22 transmission repair manual pdf epcatalogs. Just remove 4 bolts, and you can change the actuator on any unibody valve without. Zf 4hp22e valve body rebuild like to ask a question before you place your order, its easy just email us. Intergraph spispf s3d are preset up to easily import this standard ddp data and display 3d control valve shapes. Ill write everything down that i did in this post and start it with pictures. Product bulletin d and da valves august 2017 fisher d and. Ip characteristic calibration is recommended specific calibration file is needed depending on if it is a valve body or whole transmission replacement.
Some dtc cannot be cleared unless ip characteristics are calibrated p17f1. The jag is a performance car so the valve body is most likely more responsive. Directional control valve log splitter model p81 single spool monoblock 80 lmin sep 20. You will find yourself looking at a large and confusing array of torx screws. These packages cover flows ranging from 10 gpm 40 lmin. The legend for figure 10 which identifies the main valve body components is found on page 16. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30. Process valves symbols icons for planners, designers and piping engineers.
The tag on the side of the transmission says sol strategy and sol body id. Zf4hp22 valve body manual gitbook legacy shop 22 in stock now on the internet. Six years after the appearance of a first modification transmission zf 4hp22 received a fully electronic control unit. After the selector is placed in reverse range the transmission brake must be activated to engage reverse. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. This means that the ability to write new posts and access various member features will go away. Refer to figure 7 for exploded view of the manual valve body. So i though i would get some practice rebuilding the one out of my old 525i first. This manual contains detailed drawings and diagrams that help you to get a detailed description of all systems of transmission zf. The former can be identified by their larger diameter heads. As that car was written off by a truck whilst parked outside my house last year, the zf 4hp22 from it, is, shall we say expendable. This repair manual provides instructions, installation instructions, maintenance manuals and other service information for transmission zf 4hp22.
Displays an exploded view location guide for individual valve trains. Automatic transmission basics linnbenton community. Refer to figure 8 for exploded view of the solenoid body, and notice that it provides you with the factory setting for the adjustment on the pressure regulator valve for eds1 solenoid. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue. Zf4hp22 land rover automatic transmission filter service. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on.
Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Introduced in 1980, it was produced through 2003, and has been used in a variety of cars from bmw, general motors, jaguar, land rover, maserati, peugeot, and volvo. Zf 4hp22 problems and valve block rebuild link the issue has been that shifts are getting slow to complete under power and when cold the box has been hanging on to shift from 12. Information about rebuild transmission zf 4hp22 4hp24 an automatic transmission zf 4hp22 had a rather simple design, which has been upgraded during the process of exploitation. Seats remain secure and stable even under high deadend pressure and full vacuum services. Defective valve body and conductor plate issues have effected many mercedesbenz cars equipped with 722. This output file also contains the control valve spec sheet data as per spi form 90.
This transmission has a valve body, a hardwired harness, and seven solenoids. A separate repair manual is available for valve body repair. The 4hp22 is a fourspeed automatic transmission from zf friedrichshafen ag for passenger cars with rear wheel drive or 4x4 layout. Dimensional data for piping data file out of ff2 in. The adaptive pressures are showing this too, with the compensation pressures at maximum for 12 in speed range one, and for 23 in all speed ranges. When your hunt for automotive performance gains turn to upgrading your transmission and shifting performance, its important not to overlook the brains of the transmission the valve body. Disassembly and assembly of the transmission is explained in chronological order. If these parts fail they will require replacement in order to extend the life of the transmission. Zf 4hp22 transmission service repair manual pdf online. This modification has established itself as a highly reliable transmission.
Both front pumps are the same and the rover bellhousing bolts straight on. The governor is slightly different and so is the valve body. Zf 4hp22 transmission service repair manual pdf free online. Our digital library hosts in multiple locations, allowing you to get the most less latency time to download any of our books like this one. Ashcroft transmissions is a uk based company specialising in the supply of rebuilt manual and automatic gearboxes, transfer cases and differentials to suit land rover, range rover, discovery and freelander 4x4 vehicles.
Actuator and accessories refer to separate bulletins covering actuators and accessories for ordering information. Identifies symptoms and recommended solutions for quality rebuilds. Component application chart oil pressure value chart oil pump to case passages case to oil pump passages case passages case checkball locations valve body passages separator plate passages separator plate checkball locations. Only use lint free paper or cloth to protect and clean around the valve body. A fully female threaded valve as the traditional vogt standard does not have a prefix number.
We offer a resulting pdf file created in test scenario mode at the end of the. Sales information 5 speed transmission parts zf services north america, llc. Historically, a few design features have also been used as part of the prefix s, b, and r. Zf 4hp22 transmission workshop service repair manual. The legend for figure 8 which identifies the solenoid body components and solenoids is found on page. Regeneration valve assemblies and optional circuit methods is 116 pages of technical tips and outline drawings of 53 predesigned and regeneration valve assemblies with performance curves for each assembly. Transmission case and external parts transmission case and external parts legend. The center tongue not only locks the seat in place, but allows rubber material to flow into the center body groove when cycling the valve, drastically reducing the operating torque. The 525i was an 89 model with a fully hydraulic version of the trans, so there are some differences between. Advantages shift comfort driving pleasure increased through improved control of gear changes. An automatic transmission zf 4hp22 had a rather simple design, which has been upgraded during the process of exploitation. Some hold the valve body on to the gearbox, and some hold the valve body together. Rags will deposit lint that can block or jam shift valves, check balls, and hydraulic ports.
Blank female npt both ends b ball check female npt bs female sw by male butt weld extended body. To view the information you must have the program adobe reader. Zf4hp22repairmanual motor vehicle manufacturers car body. Soon i am going to have a go at rebuilding the valve body in my 535i. Refer to figure 10 for exploded detail view of the rear side of the main valve body.
This valve body does not have engine braking in manual low range, eliminating the chance of engine overspeeding and loss of vehicle control that can result if the transmission is downshifted to manual low range at high vehicle speed. Information about rebuild transmission zf 4hp22 4hp24. Make sure you are using the latest design for your application. Process valves symbols icons for planners, designers and. This manual contains the exact work procedure to repair transmission 4 hp 22. When a valve body is replaced it is likely that the solenoid strategy will change, so ford will include a tag which lists a new solenoid strategy code and a valve body id code. Zf 5hp18 transmission valve body overhaul diy part 1 at some point during the month of august the roadfly forums are going to become archive only.
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